Benchmade Bugout 535 Pocket Knife Evaluation

Bottom Line

The Benchmade Bugout 535 is an ultralight pocket knife designed for outdoor adventurers who value functionality and portability. Weighing in at just 1.9 ounces, it combines a full-sized blade with a compact, easy-to-carry design. Its edge retention and ambidextrous lock mechanism make it a reliable and versatile tool for everyday tasks and light outdoor use.

On the downside, its lightweight construction may not withstand more demanding conditions, limiting its applications. However, the Bugout offers excellent value for those seeking a versatile, long-term solution for backpacking or adventure travel. While it comes with a higher price tag, its quality and durability make it a worthy investment. For more insights on top-performing knives, check out our guide to the best pocket knives.

Build Quality

The Benchmade Bugout 535 is an ultralight knife with a drop-point blade made from CPM-S30V stainless steel. This material provides ample edge retention, resistance to corrosion, and performs well, even after extended use. During testing, we found the hinges and locking mechanism to be secure and operate smoothly. 

While the build quality shines in many aspects, the Bugout’s lightweight nature raises some concerns for longevity. The handle scales, primarily made of plastic, can flex during use, which might undermine its sturdiness. Plus, there is no metal frame, which makes it light but may impact long-term durability. It’s an excellent choice for those prioritizing performance in an ultralight package, but users seeking a knife for heavy-duty tasks may want to consider alternatives.

Blade Retention & Stability

The Benchmade Bugout 535 has a unique blade geometry, creating a stable, clean cut with a gentle tapered edge. We applied varying pressure during our tests to check for wobbling or movement, and the Bugout remained steady throughout. Although the blade is thinner than other Benchmade models to save weight, this compromise did not impact performance during mild and moderate cuts.

The lightweight blade design falters some under more pressure and when used against firmer materials. The light weight does enhance the knife’s agility without sacrificing cutting capability. Benchmade’s “LifeSharp” program also makes it easy to maintain a factory edge, making this knife a long-term investment and perhaps more worth the price point.

Ergonomics & Grip

We evaluated the Benchmade Bugout 535 using various handling methods, including regular, reverse, and pinch grips. The handle design feels well-balanced, is easy to control, and has an agile feel due to the light weight of the knife. The textured Grivory handle provides a secure grip, minimizing the risk of slips or accidents, but it does flex some under higher pressures.

The handle length and depth work fine for most users, but the width is slightly thinner. Users with larger hands may want a thicker handle with less flex, but this design choice prioritizes weight and portability, which can be a trade-off for those needing a more substantial feel. Nevertheless, the Bugout’s handle still supports different hand sizes and is comfortable overall.

Corrosion Resistance

The Benchmade Bugout 535 blade is made from high-quality S30V steel with natural corrosion resistance due to its high chromium content. Containing around 14% chromium, this steel prevents rust and is suitable for environments where exposure to moisture is a concern. The handle, composed of a durable nylon/polymer blend, further contributes to the knife’s resilience against the elements. Remember to keep up with maintenance to prevent rusting. Unlike some other Bugout models, the original 535 has no coated finish to enhance the natural corrosion resistance of the steel materials.

Locking Mechanism

The Benchmade Bugout 535 features an Axis lock system, providing an ambidextrous design. This locking mechanism is smooth, and easy to open one-handed. This is especially advantageous in outdoor scenarios where quick access to the blade might be necessary.

We found that even the knife was wet the Axis lock performed reliably, but because of the lock’s shape, keep the lock area clean for best performance. Compared to traditional liner or frame locks, the Axis lock is more accessible and user-friendly. It accommodates various grip styles and is easy to operate, even wearing thin gloves.

Weight

The Benchmade Bugout 535 weighs 1.9 ounces, and the lightweight design makes it highly portable, suitable for ultralight carry. The thinned-down handle profile also contributes to its packability and occupies minimal space in pockets or bags.The design includes a deep carry pocket clip, keeping the knife almost wholly obscured. 

The Bugout strikes an impressive balance between lightweight and maintaining functionality, which is often challenging for full-size knives. While some alternatives may be smaller or lighter, they typically compromise usability and performance. The Bugout, however, is likely more comfortable to use and hold than some smaller options.

Should You Buy the Benchmade Bugout 535?

The Benchmade Bugout 535 is a lightweight, reliable pocket knife for everyday carry, light outdoor use, or even as a backup knife. Its build quality, blade retention, and ergonomic design suit adventure travelers, hikers, or anyone who wants a durable yet portable tool. This knife is a specialized piece of gear that comes at a premium price.

And while it excels in ultralight adventuring, durability, and longevity may not match those of heavier-duty knives designed for professional or trade use. If you’re engaging in heavy-duty work, you might find better value in a more robust option. That said, for users who benefit from ultralight equipment and seek a dependable knife for casual adventures, the Benchmade Bugout 535 is an excellent investment that won’t disappoint.

What Other Pocket Knives Should You Consider?

Kershaw Leek Review: The Kershaw Leek is an excellent choice if you’re looking for a slightly sturdier alternative to the Bugout. Weighing three ounces, it features a razor-sharp 3-inch blade made of high-performance steel. The assisted opening mechanism allows for quick deployment, and while the compact design makes it easy to carry, it is over one ounce heavier than the Bugout. Despite the additional weight, the Leek also isn’t ideal for heavy-duty or professional applications due to the blade tip and width.

Opinel No. 8 Review: For budget-conscious buyers, the Opinel No. 8 offers remarkable value. At only 1.5 ounces, this lightweight knife features a simple yet effective design. It’s well-suited for light-duty tasks like food preparation and camping, but the locking mechanism can be hard to keep clean. Although it lacks a pocket clip and has a slower opening mechanism, its ergonomic handle and affordable price make it an excellent option for those who need a reliable tool without breaking the bank.

Spyderco Para Military 2 Review: If you seek a premium knife that offers exceptional performance, the Spyderco Para Military 2 is worth considering. While it weighs slightly more at 3.9 ounces, its blade is designed for heavy-duty use, providing outstanding edge retention and cutting power. The ergonomic handle ensures a secure grip, making it suitable for more demanding tasks. Although it may not be as compact as the Bugout, its sturdy design and versatility make it a solid choice for those who require a high-performance knife in rugged conditions.